Consulting

Consulting Services.
Engineering expertise for complex bioprocess challenges.

Scientifically grounded consulting to support process design, optimization and scale-up in industrial environments.

Why consulting matters

Not every challenge can be solved by software alone.

Industrial bioprocesses involve:

  • Scale-dependent hydrodynamics
  • Complex biological interactions
  • Limited experimental flexibility
  • Tight timelines
  • Regulatory pressure

In critical phases, structured engineering expertise becomes essential.

SimVantage combines modeling depth with industrial understanding to support your team in high-impact decisions.

Corporate office tower, seen from below

Focus areas

Our consulting focus areas.

01

Process Design

  • Early-stage reactor evaluation
  • Parameter definition
  • Scale-consistent design decisions
  • Model-supported process setup

02

Reactor Optimization

  • Mixing performance evaluation
  • Energy efficiency analysis
  • Mass transfer assessment
  • Identification of hydrodynamic bottlenecks

03

Scale-up Strategy

  • Identification of scale-dependent risks
  • Structured transition planning
  • SmartScaler-supported evaluation
  • Risk mitigation before implementation

04

Troubleshooting & Root Cause Analysis

  • Investigation of unexpected process behavior
  • Model-based parameter sensitivity
  • Structured hypothesis testing
  • Support for production environments

05

Experimental Strategy

  • Reduction of unnecessary validation runs
  • Structured sensitivity analysis
  • Targeted experimental design

How we work

Structured. Transparent. Collaborative.

Our consulting approach follows a clear engineering workflow:

  1. Problem definition and boundary conditionsWhat exactly has to be decided, and under which constraints.
  2. Data integration and modelingYour process data, our models — consistently parameterized.
  3. Structured scenario analysisOptions compared under identical assumptions.
  4. Quantified decision supportNumbers and limits, not opinions.
  5. Implementation guidanceSupport through to execution on your equipment.

We work closely with internal engineering and development teams to ensure practical applicability.

Consulting projects often combine

  • SimVantage simulation platform
  • SmartScaler scale-up evaluation
  • Custom modeling approaches

This integrated setup ensures scientifically grounded solutions.

Consulting project outline: kick-off translating your goal into a simulation challenge, analysis of geometry and operating conditions, optimization through validated simulations, and results with recommendations and a summary report

Industrial validation

Our consulting projects have resulted in:

30% Reduction in mixing time (160 m³ reactor)
20% Reduction in energy demand
€1.3 M Experimental cost avoidance

When to involve SimVantage

You should consider consulting support when:

  • Planning industrial scale-up
  • Facing unexpected large-scale behavior
  • Designing new reactor configurations
  • Evaluating experimental strategy
  • Investigating energy or mixing inefficiencies

Early involvement reduces the risk.

Complex decisions deserve structured engineering support.

Whether you are optimizing an existing reactor or planning industrial scale-up, we support your team with scientifically grounded, industrially validated modeling expertise.